Double-Sided FR4 SMT PCB for Instrumentation

A client from the instrumentation industry contracted us to manufacture a custom double-sided printed circuit board (PCB) used within an electronic instrumentation application. This PCB design utilizes simple surface mount technology. Meeting client specifications, our company manufactured 25 circuit boards for this client.

To begin this project, we pulled all the necessary laminates from stock and drilled all necessary holes. Direct metallization was performed to produce conductive hole walls. We also deburred the PCBs, providing a smooth surface, and carried out primary imaging.

After imaging, the PCBs were plated in copper, then solder, and finally etched to remove excess copper from panels. We also applied all LPI soldermask and silkscreen graphics to the PCB. Holding tolerances as tight as ± 0.005″, we manufactured these PCBs to measure 10.5″ x 8″. Meeting high industry standards for both quality and performance, all finished units were vacuum packed and shipped to our client’s facility in New York.

Double Sided FR4 SMT PCB Highlights

Product Description This double-sided printed circuit board is a simple surface mount technology PCB and is used within an electronic instrumentation application
Capabilities Applied/Processes Shearing
  • Cut Material to Size
CNC Drilling
Deburring
Direct Metallization
  • Make Drilled Hole Walls Conductive
Primary Imaging
Plating
  • Copper Plating
  • Tin/Lead Plating
Etching
  • Remove Excess Copper from Panels
Soldermask / Silkscreening
Final Fabrication
  • CNC Routing to final shape and size
Packaging - Vacuum Packed
Overall Part Dimensions Length: 10.5"
Width: 8"
Tightest Tolerances ±0.005" Panelized to Augment Assembly
Material Used FR- 4
Estimated Part Weight 1 oz.
In-process testing performed Full Electrical Testing
Industry for Use Electronic Instrumentation
Standards Met IPC-6012B - Qualification and Performance Specification for Rigid Printed Boards
IPC-A-600 - Acceptability of Printed Boards
UL94V-0